Overview of Alumina Silicon Carbide Zirconia Porous Ceramic Foam Filter

Alumina Silicon Carbide Zirconia Porous Ceramic Foam Filter is advanced porous structures made from high-purity aluminum oxide (Al₂O₃). Designed for molten metal filtration, they effectively remove slag, oxides, and non-metallic inclusions, ensuring cleaner and higher-quality castings in aluminum, iron, steel, and other metal alloys.

Key Features of Alumina Silicon Carbide Zirconia Porous Ceramic Foam Filter

High-Temperature Resistance – Stable up to 1700°C, ideal for molten metal applications.

Uniform Porosity (10-100 PPI) – Customizable pore sizes for efficient impurity removal.

Excellent Thermal Shock Resistance – Withstands rapid temperature changes without cracking.

High Mechanical Strength – Durable under extreme casting conditions.

Chemical Inertness – Resists corrosion from molten metals and fluxes.

(Alumina Silicon Carbide Zirconia Porous Ceramic Foam Filter)

Specification of Alumina Silicon Carbide Zirconia Porous Ceramic Foam Filter

The Alumina Silicon Carbide Zirconia Porous Porcelain Foam Filter cleanses liquid metals during casting. It incorporates alumina, silicon carbide, and zirconia. This mix produces a strong foam structure. The filter has several linked pores. These pores catch impurities in molten steel. The product deals with severe warm well. It will not break under sudden temperature adjustments. This strength originates from zirconia’s special residential properties.

Workers place the filter inside molds or gating systems. Molten metal flows via it. Solid bits obtain captured in the pores. Tidy steel passes through. This step removes oxides, slag, and various other particles. The result is better spreadings. Problems like openings or fractures lower. Metal parts become stronger and smoother.

The filter matches aluminum, iron, and steel factories. It works in gravity and low-pressure spreading. Different pore sizes are available. Smaller sized pores capture finer pollutants. Larger pores enable faster steel flow. You pick the size based upon your metal and demands. The filter holds up against harsh environments. It does not react with the majority of metals. This makes certain regular performance.

Utilizing this filter cuts waste. Fewer rejected castings suggest reduced costs. It also prolongs mold and mildew life. Much less particles enters the mold tooth cavity. This lowers endure equipment. The filter is easy to mount. No unique devices are required. Just position it appropriately in the runner system. Operators see outcomes quickly. Cleaner metal is noticeable right after pouring. Manufacturing performance boosts normally. Steel yield boosts due to the fact that less material is shed.

(Alumina Silicon Carbide Zirconia Porous Ceramic Foam Filter)

Applications of Alumina Silicon Carbide Zirconia Porous Ceramic Foam Filter

Alumina silicon carbide zirconia porous ceramic foam filters clean liquid metal. They remove unsafe impurities during spreading. This develops higher quality final steel products. The filter material incorporates alumina, silicon carbide, and zirconia. This mix provides exceptional buildings. It withstands severe heat quite possibly. It withstands chemical attack from molten metals. It handles thermal shock accurately. The open-cell foam framework provides numerous connected pathways. Liquid steel moves through these paths easily. Solid impurities get entraped inside the foam network. This consists of points like oxides, slag bits, and eroded heating system lining material.

These filters work properly with numerous metals. They are common in light weight aluminum factories. They function well with copper alloys. They are likewise utilized for steel casting. The filters improve steel tidiness significantly. Cleanser steel means less flaws in actors components. This decreases scrap rates for producers. It additionally improves mechanical residential properties of the spreadings. Strength and durability typically increase. The porous structure controls steel flow delicately. This lowers disturbance throughout pouring. Less disturbance indicates fewer brand-new oxide additions form. The filter itself is chemically secure. It does not include undesirable elements to the metal thaw. It lasts for the entire casting procedure dependably.

Using these ceramic foam filters is uncomplicated. Employees position them in the filter box within the gating system. Molten steel goes through the filter before going into the mold tooth cavity. The filter records incorporations successfully. Just clean steel flows right into the mold and mildew. This procedure happens throughout standard casting procedures. It calls for no major modifications to existing setups. The filters are offered in numerous pore sizes. This allows selection based on certain steel tidiness needs. Typical pore dimensions include 10, 20, 30, and sometimes 50 PPI (pores per inch). The appropriate pore size targets the anticipated inclusion dimension successfully.

Company Profile

Alumina Technology Co., Ltd,. We focus on the research and development, production and sales of alumina products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2005, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Alumina Boat, Alumina Crucible, Alumina Dish, Alumina Foam Filter, Alumina Plate, Alumina Rod, Alumina Bar, Alumina Balls, Filter Alumina, Nano Alumina Powder, Spherical Alumina Powder, ect. please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Alumina Silicon Carbide Zirconia Porous Ceramic Foam Filter

What is this filter made from?
This filter uses Alumina, Silicon Carbide, and Zirconia. These ceramic materials bond together. They create a strong, porous structure. The mix provides excellent heat resistance. It also handles tough conditions in molten metal.

What pore sizes are available?
Different pore sizes exist. Common sizes are 10 PPI, 20 PPI, 30 PPI. PPI means pores per inch. Smaller pores catch finer impurities. Larger pores allow faster metal flow. You choose the size based on your metal type and cleanliness needs.

How does this filter work?
Molten metal flows through the filter body. The porous structure traps solid impurities. These impurities include oxides, slag, and other particles. Clean metal passes through the other side. This results in higher quality castings.

Why is this filter heat resistant?
The Alumina, Silicon Carbide, Zirconia blend is key. It handles extreme temperatures very well. It withstands molten aluminum temperatures easily. It handles temperatures up to 1700°C for ferrous metals. The filter won’t break down or contaminate the metal.

How do I handle and install the filter?
Wear gloves when touching the filter. This protects it from skin oils. Place the filter securely in the filter box or gating system. Ensure a tight fit. Preheating the filter is recommended. Preheating prevents thermal shock when metal hits it.

(Alumina Silicon Carbide Zirconia Porous Ceramic Foam Filter)