Overview of Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes

Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes is precision-engineered from 99%+ pure aluminum oxide (Al₂O₃), offering outstanding mechanical strength and thermal stability. With a maximum operating temperature of 1800°C, these rings are widely used in high-wear applications such as bearings, seals, insulators, and semiconductor processing equipment. Their exceptional hardness and corrosion resistance make them ideal for demanding industrial environments.

Key Features of Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes

Extreme Temperature Resistance – Stable up to 1800°C with minimal thermal expansion

Superior Wear Resistance – Harder than steel, ensuring long service life

Excellent Electrical Insulation – High dielectric strength for electronic applications

Chemical Inertness – Resists acids, alkalis, and corrosive gases

Precision Machined – Tight tolerances for consistent performance in mechanical assemblies

(Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes)

Specifications of Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes

These alumina ceramic plates take care of the most difficult sintering work. They are made from high pureness light weight aluminum oxide. You get two grades. One is 99% Al2O3 for the most requiring warmth. The various other is 96% Al2O3, a really strong alternative also. Both kinds resist severe temperatures conveniently. They work fine over 1600 ° C (2912 ° F). That warmth prevails for cathode and electrolyte sintering. Home plates won’t thaw or fracture under that stress and anxiety.

Sturdiness is key below. These plates shrug off wear. They last much longer than steel alternatives. This conserves cash over time. You do not require consistent substitutes. The surface remains incredibly tough. It doesn’t scrape or erode quickly. This shields your beneficial parts throughout shooting. Absolutely nothing sticks badly to the plate surface area either. Clean-up is straightforward after each run. That keeps your production moving fast.

Monotony is crucial permanently results. These plates are precision-made. They remain completely level cycle after cycle. No bending occurs even at peak temperature levels. This makes sure also heat circulation across your components. Your cathodes and electrolytes get constant sintering. You prevent issues triggered by uneven surfaces. Dimensional stability is exceptional. Home plates maintain their specific shapes and size. This integrity is crucial for limited process control.

Thermal shock resistance is an additional big and also. Home plates take care of quick heating and cooling. No abrupt splits appear. This sturdiness suggests much less downtime. You can run hostile sintering cycles securely. Chemical inertness is likewise crucial. The alumina won’t respond with procedure gases or products. It maintains your item chemistry pure. You obtain predictable, premium output every single time.

These setter plates improve heater performance. They transfer warmth successfully. This can possibly lower energy usage. Consistent efficiency means less denies. Your total return enhances. Utilizing them simplifies your sintering configuration. They just function reliably under extreme conditions. This equates to smoother manufacturing and reduced prices down.

(Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes)

Applications of Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes

Alumina ceramic setter plates are vital for sintering cathodes and electrolytes in battery production. They are difficult workhorses. Made from either 99% or 96% pure aluminum oxide (Al2O3), these plates manage extreme heat and severe conditions easily. They last a lot longer than various other materials. This conserves cash in time.

Their high pureness is important. It avoids undesirable chemical reactions throughout shooting. Home plates will not leak contaminations into delicate cathode or electrolyte products. This keeps the final battery elements tidy and carrying out well. Regular purity equates to consistent battery quality. You obtain trustworthy outcomes set after set.

These plates remain exceptionally flat under extreme sintering temperature levels. Monotony is non-negotiable. It quits cathodes and electrolytes from warping or sticking. Exact dimensional control is important for slim, consistent battery layers. These plates provide that stability. They make sure parts meet precise requirements.

Thermal shock resistance is one more significant advantage. Home plates deal well with rapid temperature adjustments inside the kiln. They won’t split conveniently from abrupt home heating or cooling down cycles. This minimizes costly downtime and plate replacements. Production maintains relocating smoothly.

Chemical inertness is key. The alumina product resists attack from responsive elements present during cathode and electrolyte sintering. Home plates stay intact. They don’t break down or contaminate the product. This safeguards your beneficial battery products throughout the procedure.

Their wear resistance is superior. They withstand continuous physical handling and the abrasive nature of powders and parts. Surface damage is very little. This long service life straight reduces your operating expense. You need less substitutes.

Company Profile

Alumina Technology Co., Ltd,. We focus on the research and development, production and sales of alumina products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2005, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Alumina Boat, Alumina Crucible, Alumina Dish, Alumina Foam Filter, Alumina Plate, Alumina Rod, Alumina Bar, Alumina Balls, Filter Alumina, Nano Alumina Powder, Spherical Alumina Powder, ect. please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes

What are these alumina ceramic setter plates used for?
These plates hold cathodes and electrolytes during sintering. They provide a stable, flat surface inside the furnace. High temperatures fuse the battery materials. The plates prevent warping or sticking. They ensure consistent, high-quality sintering results.

Why offer both 99% and 96% Al2O3 purity?
The 99% Al2O3 plate offers superior performance. It handles higher temperatures better. It resists wear longer. It minimizes contamination risk for critical applications. The 96% Al2O3 plate provides a cost-effective option. It performs well for many standard sintering processes. It balances performance and budget.

How much heat can these plates take?
These plates withstand extreme furnace temperatures. The 99% Al2O3 grade handles continuous use up to 1700°C (3092°F). The 96% Al2O3 grade is rated for continuous use up to 1650°C (3002°F). They maintain strength and dimensional stability throughout the sintering cycle. This prevents plate failure or deformation.

Why is plate flatness so important?
Perfect flatness is essential. Any unevenness transfers to the materials being sintered. Warped plates cause warped cathodes or electrolytes. This ruins battery performance. Our plates are precision-ground. They guarantee a consistently flat surface. This ensures your sintered components meet strict dimensional tolerances.

How long do these setter plates last?
Plate lifespan depends on sintering conditions. Temperature peaks, cycle frequency, and load weight matter. The 99% Al2O3 plate generally offers a longer service life. It resists wear and thermal shock better. Expect hundreds of cycles with proper care. Handle plates carefully. Avoid impacts. Thermal shock from rapid cooling can cause cracks.

(Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes)