Overview of Support Media Ceramic Balls 23% – 26% Inert Alumina Ceramic Ball Bed for Fertilizer Plant Refinery

Support Media Ceramic Balls 23% – 26% Inert Alumina Ceramic Ball Bed for Fertilizer Plant Refinery is precision-engineered from 99%+ pure aluminum oxide (Al₂O₃), offering exceptional mechanical strength and thermal stability. Designed to withstand temperatures up to 1800°C, these shafts provide superior performance in demanding applications including precision machinery, chemical pumps, semiconductor equipment, and high-speed bearings.

The combination of extreme hardness (9 Mohs), low friction coefficient, and excellent corrosion resistance makes alumina ceramic shafts ideal replacements for metal components in harsh environments.

Key Features of Support Media Ceramic Balls 23% – 26% Inert Alumina Ceramic Ball Bed for Fertilizer Plant Refinery

Ultra-High Temperature Resistance – Stable operation up to 1800°C

Exceptional Wear Resistance – 5-10x longer lifespan than steel shafts

Corrosion Proof – Resistant to acids, alkalis and solvents

Lightweight – 60% lighter than steel with higher strength

Electrical Insulation – Excellent dielectric properties

Customizable – Available in various diameters, lengths and tolerances

(Support Media Ceramic Balls 23% – 26% Inert Alumina Ceramic Ball Bed for Fertilizer Plant Refinery)

Specification of Support Media Ceramic Balls 23% – 26% Inert Alumina Ceramic Ball Bed for Fertilizer Plant Refinery

These inert alumina ceramic balls are for fertilizer plant refineries. They are support media. They hold up the catalyst. The balls sit in a bed inside reactors. They are strong. They are chemically inert. This means they do not react. This is important. Fertilizer production uses harsh chemicals. The balls stay stable. They do not break down. They do not contaminate the process. This keeps the product pure.

The alumina content is between 23% and 26%. This specific range gives the balls good properties. They are hard. They resist wear. They handle high temperatures. Fertilizer plants get hot. The balls stay intact. They are dense. This prevents crushing. Heavy catalyst loads press down. The balls support them. They do not crack easily. This reduces dust.

The balls have a smooth surface. This minimizes friction. Catalyst flows better. It moves evenly. This improves efficiency. It helps reactions happen properly. The shape is uniform. Each ball is round. Size is consistent. This creates even spaces. Gases flow through easily. Pressure stays low. Energy use is efficient. This saves money.

Using these ceramic balls protects equipment. They stop catalyst from packing tight. They stop channeling. This avoids damage. It avoids shutdowns. Plants run longer. Maintenance costs drop. Production increases. These balls are reliable. They last a long time. They are a good choice for fertilizer refineries. They support the catalyst bed well. They ensure stable operation.

(Support Media Ceramic Balls 23% – 26% Inert Alumina Ceramic Ball Bed for Fertilizer Plant Refinery)

Applications of Support Media Ceramic Balls 23% – 26% Inert Alumina Ceramic Ball Bed for Fertilizer Plant Refinery

These inert alumina ceramic balls are essential support media in fertilizer plants and refineries. They hold up the main catalyst inside chemical reactors. The balls have 23% to 26% alumina content. This specific range provides excellent chemical inertness and high strength. They are vital for processes making ammonia and urea.

The ceramic balls create a stable base layer for the valuable catalyst above. They prevent the catalyst particles from shifting or getting crushed. This protects the expensive catalyst material. It also keeps the reactor working efficiently. Without this support, catalyst fines can form and clog the system.

Good flow distribution is critical in reactors. The uniform size and shape of these ceramic balls ensure gas or liquid flows evenly through the catalyst bed. They prevent channeling. Channeling means flow takes the easiest path, bypassing much of the catalyst. Even flow makes the chemical reactions more effective.

These balls withstand harsh conditions inside reactors. They handle high temperatures and pressures. They resist attack from corrosive chemicals used in fertilizer production. Their hardness prevents them from wearing down quickly. This long life reduces downtime and replacement costs.

Their chemical inertness is key. The balls do not react with the process gases or liquids. They do not contaminate the valuable products. This purity is non-negotiable in fertilizer and refinery operations. Plant managers rely on this material’s stability.

Using inert alumina ceramic balls boosts reactor performance. It extends catalyst life significantly. It helps plants achieve steady, high-quality output. Their strength and reliability make them a trusted choice for demanding industrial applications.

Company Profile

Alumina Technology Co., Ltd,. We focus on the research and development, production and sales of alumina products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2005, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Alumina Boat, Alumina Crucible, Alumina Dish, Alumina Foam Filter, Alumina Plate, Alumina Rod, Alumina Bar, Alumina Balls, Filter Alumina, Nano Alumina Powder, Spherical Alumina Powder, ect. please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Support Media Ceramic Balls 23% – 26% Inert Alumina Ceramic Ball Bed for Fertilizer Plant Refinery

What are Support Media Ceramic Balls?
These are small, round balls made from inert alumina ceramic. They contain 23% to 26% alumina. People use them inside reactors at fertilizer plants and oil refineries. Their job is to support the catalyst material above them. They sit at the bottom of the reactor vessel.

Why use inert alumina ceramic balls?
These balls are very strong. They handle the weight of the catalyst bed. They resist chemicals well. This means they won’t react with the process fluids. They also handle high temperatures. They last a long time without breaking down. This reduces plant shutdowns for replacement.

How do these ceramic balls work?
The balls form a stable layer. This layer supports the catalyst pellets or powder. It keeps the catalyst evenly spread out. This prevents the catalyst from falling into the reactor inlet pipes. It also lets process gases flow freely through the bed. Good flow is important for the chemical reactions.

What are the key benefits?
The main benefit is strong support. They stop catalyst loss and blockages. They improve gas flow distribution. This helps the reactor work better. They are chemically inert. So they don’t interfere with the process. They are very durable. Plants save money because they don’t need frequent replacements.

How do I pick the right size?
Choose the size based on your reactor design. Think about the catalyst size you use. The ceramic balls must be larger than the catalyst. This stops the catalyst from mixing with the balls. Common sizes are 10mm, 13mm, 16mm, 20mm, and 25mm. Check your reactor drawings or ask an engineer. They help select the best size for your specific equipment.

(Support Media Ceramic Balls 23% – 26% Inert Alumina Ceramic Ball Bed for Fertilizer Plant Refinery)