Overview of Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes

Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes is precision-engineered from 99%+ pure aluminum oxide (Al₂O₃), offering exceptional mechanical strength and thermal stability. Designed to withstand temperatures up to 1800°C, these shafts provide superior performance in demanding applications including precision machinery, chemical pumps, semiconductor equipment, and high-speed bearings.

The combination of extreme hardness (9 Mohs), low friction coefficient, and excellent corrosion resistance makes alumina ceramic shafts ideal replacements for metal components in harsh environments.

Key Features of Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes

Ultra-High Temperature Resistance – Stable operation up to 1800°C

Exceptional Wear Resistance – 5-10x longer lifespan than steel shafts

Corrosion Proof – Resistant to acids, alkalis and solvents

Lightweight – 60% lighter than steel with higher strength

Electrical Insulation – Excellent dielectric properties

Customizable – Available in various diameters, lengths and tolerances

(Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes)

Specification of Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes

These Wear Resistant Alumina Ceramic Setter Plates securely hold cathodes and electrolytes during the demanding sintering process. They are built to withstand extreme heat and constant use. You get two main purity options: 99% Al2O3 and 96% Al2O3. Both offer excellent performance.

The 99% Alumina plates deliver the highest purity. This means superior resistance to wear and chemical attack. They handle the harshest sintering conditions reliably. Their extreme hardness minimizes surface damage over time. This hardness directly translates to a longer service life. You save money needing fewer replacements.

The 96% Alumina plates are a very strong choice. They offer a great balance of performance and value. These plates still resist high temperatures effectively. They also provide good wear characteristics. They work well for many standard sintering applications. This makes them a practical, cost-efficient solution.

Both plate types tolerate sintering temperatures exceptionally well. They resist thermal shock effectively. Sudden temperature changes won’t easily crack them. This stability is crucial for consistent production results. You avoid costly downtime and plate failures.

The plate surfaces are incredibly smooth and flat. This precise surface prevents warping or sticking of your cathode and electrolyte materials. It ensures consistent contact during heating. You achieve uniform sintering results batch after batch. Your final product quality improves significantly.

Dimensional stability is another key feature. These plates maintain their exact shape and size cycle after cycle. They won’t warp or shrink under repeated thermal stress. This reliability guarantees consistent positioning of your components. Your process stays predictable and efficient.

(Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes)

Applications of Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes

Alumina ceramic setter plates are vital tools for sintering cathodes and electrolytes. These plates are made from very pure aluminum oxide. You get plates in 99% or 96% alumina grades. The high purity is essential. It prevents unwanted reactions during the critical sintering phase. These plates handle extreme temperatures easily. They remain stable past 1600°C. This thermal stability is critical for consistent sintering results.

These plates are highly dense. They are also very hard. This makes them incredibly resistant to wear. They resist abrasion from repeated loading and unloading of cathode or electrolyte materials. They also withstand the harsh chemical environment inside sintering furnaces. This wear resistance is the key advantage. It means the plates last much longer than alternatives. You get many more production cycles before replacement is needed.

The plates provide a perfectly flat, inert surface. This flatness is crucial. It prevents warping or distortion of the delicate cathode and electrolyte layers during high-temperature processing. The inert nature of alumina is equally important. It ensures no contamination transfers to the sensitive battery materials. Your cathodes and electrolytes stay pure. Their performance remains uncompromised.

Using alumina setter plates improves your production efficiency. You experience far less downtime. Plate changes happen less often. You save money on replacement costs over time. You also achieve higher quality and more consistent sintering results. Reduced plate wear means fewer defects in your final battery components. This reliability is fundamental for large-scale battery manufacturing. These plates are a smart investment for reliable, high-volume sintering operations. They directly support producing better batteries.

Company Profile

Alumina Technology Co., Ltd,. We focus on the research and development, production and sales of alumina products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2005, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Alumina Boat, Alumina Crucible, Alumina Dish, Alumina Foam Filter, Alumina Plate, Alumina Rod, Alumina Bar, Alumina Balls, Filter Alumina, Nano Alumina Powder, Spherical Alumina Powder, ect. please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes

FAQs: Wear Resistant Alumina Ceramic Setter Plates for Battery Sintering

What’s the max temperature these plates handle?
These plates work well under extreme heat. They withstand temperatures up to 1600°C. This makes them ideal for sintering cathodes and electrolytes. Battery production needs these high temperatures.

Do these plates resist chemicals?
Yes, they offer excellent chemical resistance. Alumina ceramic doesn’t react with most materials. This is critical during sintering. Harsh chemicals won’t damage the plates. Your battery materials stay pure.

Why choose 99% Al2O3 over 96%?
The 99% alumina plates are harder. They show better wear resistance. They last much longer under heavy use. The 96% plates cost less. But they wear faster. Pick 99% for demanding, long production runs. Pick 96% for lighter use or budget needs.

Why is plate flatness important?
Flatness prevents warping during sintering. Warped plates ruin your battery parts. They cause uneven heating and defects. Our plates are precision-ground. They stay flat cycle after cycle. This ensures consistent, high-quality sintering results.

How should I handle these plates?
Handle them carefully. Alumina ceramic is strong but brittle. Avoid sharp impacts. Don’t drop them. Clean plates gently between uses. Remove any debris. Proper handling prevents chips and cracks. This extends the plate’s working life significantly.

(Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes)