Overview of 99.5% Al2O3 Alumina Ceramic Ceramic Injection Molding Structural Parts

99.5% Al2O3 Alumina Ceramic Ceramic Injection Molding Structural Parts is manufactured from high-purity aluminum oxide (Al₂O₃, 95%-99.8%), offering exceptional mechanical strength and thermal stability. These components are precision-engineered to meet strict tolerances, ensuring reliable performance in demanding environments. With a maximum operating temperature of 1800°C, they are widely used across industries including semiconductor, automotive, chemical processing, and medical equipment. Available in various shapes (rods, tubes, plates, washers) and surface finishes to suit specific application requirements.

Key Features of 99.5% Al2O3 Alumina Ceramic Ceramic Injection Molding Structural Parts

Extreme Temperature Resistance – Withstands continuous operation up to 1800°C

Superior Mechanical Properties – High hardness (Mohs 9) and compressive strength

Excellent Wear & Corrosion Resistance – Outlasts metals in abrasive environments

Electrical Insulation – High dielectric strength for electronic applications

Chemical Inertness – Resistant to acids, alkalis and molten metals

Precision Manufacturing – Tight tolerances (±0.01mm) for critical applications

(99.5% Al2O3 Alumina Ceramic Ceramic Injection Molding Structural Parts)

Specification of 99.5% Al2O3 Alumina Ceramic Ceramic Injection Molding Structural Parts

99.5% Al2O3 alumina ceramic components made by Ceramic Injection Molding (CIM) use outstanding efficiency for demanding applications. This high-purity material supplies impressive firmness and put on resistance. It withstands serious abrasion far better than steels or plastics. These components excel in high-temperature environments. They preserve toughness and shape stability as much as 1600 ° C. Thermal shock resistance is also very good. This suggests they manage rapid temperature changes without fracturing.

Electric insulation is an additional major benefit. Alumina ceramic is an outstanding insulator even at heats. This makes it excellent for electronic parts and high-voltage systems. Chemical resistance is fantastic. The product resists attack from solid acids, bases, and corrosive solvents. It will not rust or degrade like steels. This guarantees lengthy service life in severe chemical handling.

Ceramic Injection Molding enables facility, accurate shapes. It produces near-net-shape components requiring minimal last machining. This procedure accomplishes tight dimensional resistances consistently. It is cost-effective for high-volume production runs. Surface area coatings are smooth right out of the mold. This reduces post-processing demands. The process creates very dense, consistent frameworks. This takes full advantage of the fundamental stamina of the alumina ceramic.

Common applications include wear-resistant elements like seals, bushings, and linings. They offer well as electric insulators in spark plugs and sensing unit real estates. These parts are common in semiconductor manufacturing equipment. They do reliably in chemical pump systems and shutoff parts. They are utilized in high-temperature heater fixtures. Clinical gadget parts also benefit from their biocompatibility and resilience. These alumina ceramic parts solve issues where metals or polymers stop working.

(99.5% Al2O3 Alumina Ceramic Ceramic Injection Molding Structural Parts)

Applications of 99.5% Al2O3 Alumina Ceramic Ceramic Injection Molding Structural Parts

99.5% Al2O3 alumina ceramic components made by ceramic injection molding (CIM) fix difficult troubles. They deal with severe problems much better than lots of steels or plastics. These components are incredibly hard. They withstand wear exceptionally well. This makes them excellent for scenarios where surfaces rub together continuously. Think machinery seals, cutting devices, and overviews. They last much longer than softer products.

Alumina is an outstanding electrical insulator. It maintains electricity moving only where you want it. This residential or commercial property is important in electronics. You locate these CIM parts as insulators, outlets, and substratums. They safely hold delicate electronic parts. They avoid unwanted electrical leaks. Their stability makes sure gadgets work dependably long-lasting.

These porcelains laugh at high warm. They preserve stamina and form also in extreme temperature levels. This thermal security is essential. Heating system parts, thermocouple tubes, and burner nozzles profit considerably. They don’t warp or thaw quickly. This makes certain consistent efficiency in hot atmospheres.

The chemical resistance of 99.5% alumina is exceptional. Severe chemicals and harsh fluids do not harm it. This opens up doors in chemical processing. Shutoffs, pump parts, and lab tools usage CIM alumina components. They withstand attack from acids and bases. They keep procedures running safely and easily.

CIM permits complicated, exact forms. This is essential for requiring applications. Clinical devices utilize them for medical devices and implants. Automotive sensors depend on their exact real estates. Semiconductor producing demands intricate components. These parts supply the dimensional accuracy needed. They do regularly under anxiety.

Managing unpleasant products is an additional toughness. Alumina components line chutes, cyclones, and use plates. They shield tools from sand, powders, and various other gritty compounds. This decreases downtime and upkeep expenses significantly. Their solidity merely uses down slower.

Company Profile

Alumina Technology Co., Ltd,. We focus on the research and development, production and sales of alumina products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2005, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Alumina Boat, Alumina Crucible, Alumina Dish, Alumina Foam Filter, Alumina Plate, Alumina Rod, Alumina Bar, Alumina Balls, Filter Alumina, Nano Alumina Powder, Spherical Alumina Powder, ect. please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 99.5% Al2O3 Alumina Ceramic Ceramic Injection Molding Structural Parts

What are alumina ceramic injection molding parts?
These are precision components made from 99.5% pure aluminum oxide (Al2O3). Manufacturers shape them using ceramic injection molding (CIM). This process combines fine ceramic powder with a special binder. The mixture gets injected into molds like plastic. Later stages remove the binder and sinter the part at high heat. This creates dense, strong ceramic pieces with complex shapes.

Why choose 99.5% Al2O3?
This high-purity alumina offers excellent properties. It is extremely hard. It resists wear very well. The material handles high temperatures easily. It is also a strong electrical insulator. Chemical resistance is another key benefit. These traits make it reliable for tough environments.

Can you make complex shapes with CIM?
Yes. Ceramic injection molding excels at intricate designs. It produces parts with thin walls. It creates fine details. It forms complex geometries difficult or impossible by other ceramic methods. This includes internal threads, slots, and tight tolerances. Net-shape or near-net-shape production reduces costly machining later.

What tolerances are achievable?
CIM offers good dimensional control. Standard tolerances typically range around ±0.3% to ±0.5% of the dimension. Tighter tolerances are possible. Specific areas can be held to ±0.1% with careful process control. Final precision depends on the part size, geometry, and sintering conditions. Some secondary grinding might be needed for critical features.

Where are these parts commonly used?
They serve critical roles in demanding industries. Semiconductor manufacturing uses them for wafer handling components. Fluid systems rely on them for pump seals and valves. Medical devices incorporate them for surgical tools. Industrial automation employs them for wear-resistant guides and bearings. Electronics use them for insulating substrates and sensor housings. Their performance justifies their use.

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