Overview of Industrial Engineering Ceramic Molding 99% Alumina Ceramic Parts

Industrial Engineering Ceramic Molding 99% Alumina Ceramic Parts is manufactured from high-purity aluminum oxide (Al₂O₃, 95%-99.8%), offering exceptional mechanical strength and thermal stability. These components are precision-engineered to meet strict tolerances, ensuring reliable performance in demanding environments. With a maximum operating temperature of 1800°C, they are widely used across industries including semiconductor, automotive, chemical processing, and medical equipment. Available in various shapes (rods, tubes, plates, washers) and surface finishes to suit specific application requirements.

Key Features of Industrial Engineering Ceramic Molding 99% Alumina Ceramic Parts

Extreme Temperature Resistance – Withstands continuous operation up to 1800°C

Superior Mechanical Properties – High hardness (Mohs 9) and compressive strength

Excellent Wear & Corrosion Resistance – Outlasts metals in abrasive environments

Electrical Insulation – High dielectric strength for electronic applications

Chemical Inertness – Resistant to acids, alkalis and molten metals

Precision Manufacturing – Tight tolerances (±0.01mm) for critical applications

(Industrial Engineering Ceramic Molding 99% Alumina Ceramic Parts)

Specification of Industrial Engineering Ceramic Molding 99% Alumina Ceramic Parts

Industrial engineering ceramic molding creates high-performance 99% alumina ceramic parts. These parts are incredibly tough and reliable for demanding industrial jobs. The main material is aluminum oxide, making up 99% of the composition. This purity gives the ceramic its special qualities. The parts are super hard, almost as hard as diamonds. This hardness means they resist wear exceptionally well. Things like sand, dust, or rough materials sliding over them cause minimal damage. This makes them last much longer than metal parts in abrasive conditions.

These alumina parts handle extreme heat easily. They work fine in temperatures way above what most metals can tolerate. They don’t melt or weaken quickly. This heat resistance is vital in furnaces, engines, or high-temperature processing equipment. The material is also a top-notch electrical insulator. It blocks electricity flow effectively, even at high voltages. You find these parts safely separating electrical components in power systems or electronic devices. They prevent dangerous short circuits.

Chemical stability is another key point. The 99% alumina ceramic resists attack from many strong acids and bases. It doesn’t corrode or degrade easily when exposed to harsh chemicals. This makes it perfect for chemical pumps, valves, and lab equipment. The parts are also very stiff. They don’t bend or deform much under heavy loads. This dimensional stability is crucial for precision machinery components needing exact fits. Plus, the surface stays smooth and non-porous. This smoothness minimizes friction and prevents materials from sticking. It’s ideal for parts like seals and guides.

Manufacturing uses advanced ceramic molding methods. Processes like injection molding, dry pressing, or isostatic pressing shape the alumina powder first. Then, high-temperature sintering bonds the particles into a solid, dense structure. The result is a near-net-shape part with tight tolerances and excellent surface finish. These components are essential across many industries. You see them in wear plates, pump seals, cutting tools, electrical insulators, semiconductor handling gear, and medical device parts. Their unique combination of hardness, heat resistance, electrical insulation, and chemical inertness solves tough engineering problems.

(Industrial Engineering Ceramic Molding 99% Alumina Ceramic Parts)

Applications of Industrial Engineering Ceramic Molding 99% Alumina Ceramic Parts

Industrial ceramic molding creates precise 99% alumina ceramic parts. These parts are vital across many industries. They solve tough problems. Alumina ceramic is extremely hard. It doesn’t wear out easily. This makes it perfect for harsh environments. Machinery parts face constant friction. Alumina liners protect pipes carrying abrasive materials. They last much longer than metal. Pump seals and valves handle slurries. Alumina parts resist the wear. They keep equipment running longer.

These ceramics handle very high heat. They don’t melt or warp easily. Thermocouple tubes need this. They protect sensors inside furnaces. Kiln furniture holds items during firing. Alumina supports withstand the heat cycle after cycle. Semiconductor manufacturing uses extreme processes. Alumina parts provide stable platforms.

Alumina is a strong electrical insulator. It doesn’t conduct electricity. This is essential in electronics. Substrates hold delicate circuits. Alumina provides a stable, insulating base. Insulators prevent short circuits in high-voltage equipment. They keep power flowing safely.

Chemicals don’t easily attack alumina. It resists corrosion. Reactor linings and labware need this. They handle aggressive acids and bases. Alumina parts stay intact. They don’t contaminate the process.

Medical devices demand reliability. Alumina parts are biocompatible. The body tolerates them well. They are used in joint replacements. They are used in dental implants. Precision instruments need smooth surfaces. Alumina molding delivers this.

Automotive sensors monitor exhaust and engines. They face high temperatures and vibrations. Alumina housings protect the sensitive electronics inside. They ensure accurate readings.

Company Profile

Alumina Technology Co., Ltd,. We focus on the research and development, production and sales of alumina products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2005, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Alumina Boat, Alumina Crucible, Alumina Dish, Alumina Foam Filter, Alumina Plate, Alumina Rod, Alumina Bar, Alumina Balls, Filter Alumina, Nano Alumina Powder, Spherical Alumina Powder, ect. please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Industrial Engineering Ceramic Molding 99% Alumina Ceramic Parts

Industrial Engineering Ceramic Molding: 99% Alumina Ceramic Parts FAQs

1. What makes 99% alumina ceramic special?
It’s very pure. This makes it extremely hard. It handles high heat well. It resists chemical corrosion effectively. It wears down slowly. These properties are vital for tough industrial jobs. Lower purity alumina doesn’t match this performance.

2. How are these parts shaped?
Industrial Ceramic Molding uses several methods. Injection molding is common for complex shapes. Dry pressing suits simpler, solid parts. Isostatic pressing gives uniform density. Slip casting works for big, hollow items. The method depends on the part design and volume needed.

3. Where are these parts typically used?
They go into many demanding applications. Find them in semiconductor processing equipment. They handle corrosive chemicals safely. They work well in high-temperature furnace linings. They are key parts in precision pumps and valves. They serve as tough wear plates and cutting tools.

4. Is alumina ceramic stronger than metal?
It depends. Alumina is much harder than most metals. This means excellent wear resistance. It handles higher temperatures than many metals. But alumina is also more brittle. It can crack under impact or bending stress. Metal parts usually handle shock loads better. Choose based on the specific forces involved.

5. Can we get custom-designed alumina parts?
Yes. Industrial Ceramic Molding specializes in custom parts. Provide your exact specifications. We need detailed drawings or CAD models. We consider the shape, size, and required tolerances. We select the best molding method. We ensure the part meets your performance needs.

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