Overview of Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes

Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes is manufactured from high-purity aluminum oxide (Al₂O₃, 95%-99.8%), offering exceptional mechanical strength and thermal stability. These components are precision-engineered to meet strict tolerances, ensuring reliable performance in demanding environments. With a maximum operating temperature of 1800°C, they are widely used across industries including semiconductor, automotive, chemical processing, and medical equipment. Available in various shapes (rods, tubes, plates, washers) and surface finishes to suit specific application requirements.

Key Features of Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes

Extreme Temperature Resistance – Withstands continuous operation up to 1800°C

Superior Mechanical Properties – High hardness (Mohs 9) and compressive strength

Excellent Wear & Corrosion Resistance – Outlasts metals in abrasive environments

Electrical Insulation – High dielectric strength for electronic applications

Chemical Inertness – Resistant to acids, alkalis and molten metals

Precision Manufacturing – Tight tolerances (±0.01mm) for critical applications

(Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes)

Specification of Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes

These alumina ceramic setter plates are built difficult for sintering cathodes and electrolytes. They take care of severe warm well. They resist chemical attack. They last a long period of time under hard heating system conditions. You get two material qualities: 99% Al2O3 and 96% Al2O3. Both deal excellent efficiency. The 99% quality is harder. It uses also slower. It takes care of greater temperatures much better. The 96% grade is really solid too. It provides an excellent cost balance. Both grades keep your materials clean throughout shooting. They launch virtually no bits. This avoids contamination of delicate cathodes and electrolytes. Clean shooting suggests better final product high quality.

These plates are dimensionally secure. They resist warping at heats. This maintains your components level during sintering. Level parts are essential for many applications. The surface area finish is really smooth. This lessens sticking. Your beneficial sintered components launch quickly after firing. You prevent damages. You conserve time. Handling is much safer. These plates are strong. They resist cracking under thermal stress. This strength comes from the thick alumina structure. The plates withstand repeated heating and cooling down cycles. You obtain long service life. This decreases substitute prices. It reduces furnace downtime.

The material stands up to hostile heater atmospheres. It does not respond with common process chemicals. This reliability is crucial for consistent manufacturing. Utilize these plates for sintering lithium-ion battery cathodes. Utilize them for strong oxide gas cell electrolytes. Use them for other advanced ceramics requiring high pureness. They supply a stable, inert system. Your components sinter correctly. You attain the desired product residential properties. These setter plates are a sensible option. They improve your sintering results. They decrease functional migraines. They conserve cash gradually.

(Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes)

Applications of Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes

These alumina ceramic setter plates deal with the laborious of sintering cathodes and electrolytes. They move components with high-temperature kilns. The extreme warm integrates products into dense, practical parts. You require plates that endure this warmth cycle after cycle. Alumina ceramic is ideal for this. It endures temperatures over 1600 ° C conveniently. It doesn’t soften or warp under heavy tons. This maintains your important battery parts perfectly level and steady throughout shooting.

Monotony is crucial. Any bend or warp in home plate transfers to the part. This causes defects and scrap. Our plates are precision-made. They remain exceptionally flat also at peak temperature levels. This ensures your cathodes and electrolytes sinter appropriately. They create the specific microstructure required for top efficiency. Constant outcomes set after set are feasible.

Contamination damages battery products. These plates resolve that trouble. High-purity alumina is chemically inert. It does not respond with the cathode or electrolyte materials. No harmful elements seep out during sintering. You get pure, unpolluted end products. This is crucial for battery performance and lifespan. Your cells carry out much better and last longer.

Alumina is unbelievably difficult. It withstands scratches and put on from continuous loading and discharging. These plates do not chip or deteriorate conveniently. They deal with the harsh and tumble of production. You get thousands of firing cycles from a single plate. This slashes replacement expenses and downtime. It makes your process extra reliable.

We offer 2 purity levels: 99% and 96% Al2O3. The 99% quality is best for the most demanding applications. It offers the highest purity and thermal stability. Use it for advanced electrolytes or sensitive cathode chemistries. The 96% grade is an affordable workhorse. It provides excellent performance for lots of conventional sintering processes. Both qualities give exceptional thermal shock resistance. They handle abrupt temperature level modifications without breaking.

Company Profile

Alumina Technology Co., Ltd,. We focus on the research and development, production and sales of alumina products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2005, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Alumina Boat, Alumina Crucible, Alumina Dish, Alumina Foam Filter, Alumina Plate, Alumina Rod, Alumina Bar, Alumina Balls, Filter Alumina, Nano Alumina Powder, Spherical Alumina Powder, ect. please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes

Wear Resistant 99% 96% Al2O3 Aluminum Oxide Alumina Ceramic Setter Plates for Sintering Cathodes and Electrolytes – FAQs

What makes these plates last so long?
These plates use very hard alumina ceramic. Alumina fights wear incredibly well. It handles constant heating and cooling cycles in furnaces. The material resists scratches and surface damage from moving parts. This toughness gives the plates a much longer working life than other materials.

How hot can these setter plates safely go?
These alumina plates withstand very high temperatures. They work reliably up to 1600°C (2912°F). This suits them perfectly for sintering cathodes and electrolytes. These processes often need extreme heat. The plates won’t warp or weaken at these temperatures.

Why choose 99% or 96% Al2O3?
Higher purity alumina offers better performance. 99% Al2O3 gives the absolute best wear resistance and temperature stability. It’s the top choice for demanding, high-volume sintering. 96% Al2O3 is still very strong and durable. It provides excellent performance at a more economical price point. Both grades resist chemical attack from furnace atmospheres.

Are these plates better than other materials?
Yes, alumina ceramics outperform alternatives like silicon carbide or lower-grade refractories. Alumina plates wear slower. They handle sudden temperature changes better. They resist chemical reactions better. This means fewer cracks, less contamination, and fewer replacements. Alumina plates protect your valuable cathode and electrolyte parts during sintering.

How do I handle and clean these plates?
Handle the plates carefully. Avoid dropping them. Alumina is hard but can crack from impact. Clean plates after each use. Remove any loose dirt or debris. Use non-abrasive cleaners. Avoid harsh chemicals that might react with alumina. Proper care prevents surface damage. It prevents contamination in future sintering runs.

(Wear Resistant 99% 96% Al2o3 Aluminum Oxide Alumina Ceramic Setter Plate for Sintering Cathodes and Electrolytes)