Overview of Long Service Life Alumina Ceramic Block Bonded to Mild Steel Backing Plate with Rubber matrix

Long Service Life Alumina Ceramic Block Bonded to Mild Steel Backing Plate with Rubber matrix is manufactured from 99%+ pure aluminum oxide (Al₂O₃), delivering exceptional mechanical strength and thermal stability. These advanced ceramic parts maintain dimensional stability in extreme environments up to 1800°C, making them perfect for demanding applications in semiconductor equipment, aerospace components, chemical processing, and high-temperature industrial machinery.

Features of Long Service Life Alumina Ceramic Block Bonded to Mild Steel Backing Plate with Rubber matrix

Ultra-High Temperature Resistance – Withstands continuous operation up to 1800°C

Exceptional Mechanical Strength – Superior hardness and wear resistance compared to metals

Corrosion & Chemical Proof – Resists acids, alkalis, and harsh industrial chemicals

Electrical Insulation – Excellent dielectric properties for electronic applications

Customizable Designs – Available in complex geometries with tight tolerances (±0.01mm)

(Long Service Life Alumina Ceramic Block Bonded to Mild Steel Backing Plate with Rubber matrix)

Specification of Long Service Life Alumina Ceramic Block Bonded to Mild Steel Backing Plate with Rubber matrix

This product incorporates resilient alumina ceramic blocks with a strong moderate steel support plate. An unique rubber layer bonds them with each other firmly. The alumina ceramic product is incredibly tough. It stands up to wear exceptionally well. This solidity makes it excellent for high-abrasion environments. Believe mining tools, bulk product dealing with systems, or commercial machinery parts. The ceramic blocks stand up to severe influences and constant friction. They last much longer than standard steel components alone.

The mild steel backing plate offers important structural support. It makes the entire assembly strong and rigid. The steel plate is very easy to screw or weld onto existing machinery. This simplifies setup and substitute. The rubber matrix layer is crucial. It bonds the ceramic blocks securely to the steel plate. This rubber layer soaks up shock and resonance. It safeguards both the ceramic and the steel base from breaking under tension. The flexible bond takes care of thermal expansion differences between the ceramic and steel. This stops bond failing during temperature level changes.

Secret requirements include high alumina web content (over 92%) for optimum hardness. The ceramic blocks provide outstanding resistance to rust and chemicals. They manage high operating temperatures. The light steel backing is usually 6-10mm thick for robustness. The rubber bonding matrix makes sure a strong, durable connection. This layout supplies impressive impact resistance incorporated with severe wear security. You obtain substantially lowered downtime. Upkeep costs drop dramatically. Devices life expectancy expands substantially. This solution tackles the hardest wear issues properly.

(Long Service Life Alumina Ceramic Block Bonded to Mild Steel Backing Plate with Rubber matrix)

Applications of Long Service Life Alumina Ceramic Block Bonded to Mild Steel Backing Plate with Rubber matrix

Equipment breaks fast in challenging areas. Components face consistent influence and scuffing. This triggers expensive downtime and substitutes. Our lengthy service life alumina ceramic blocks bound to mild steel support layers with a rubber matrix resolve this trouble. This is a strong wear-resistant solution.

The layout is basic however reliable. Extremely hard alumina ceramic blocks form the top layer. These blocks take the straight hits and abrasion. They are bound to a challenging mild steel support plate. This steel plate provides the entire assembly toughness and framework. It enables very easy mounting onto existing devices.

A special rubber matrix bonds the ceramic blocks to the steel plate. This rubber layer is vital. It acts like a padding. It absorbs shock and vibration from influences. Without this padding, difficult hits might split the ceramic or break the bond. The rubber gives adaptability. It lets the ceramic blocks manage hefty impacts securely. The bond remains safe.

This ceramic-steel-rubber mix lasts much longer than routine steel components. It endures serious wear much better. It deals with hefty effects steel alone can not. You get extended element life. This means much less downtime for upkeep. You conserve money on frequent component substitutes.

These blocks are utilized in several requiring sectors. They secure chutes and receptacles in mining and material handling. Ore and rock frequently extra pound these surface areas. They line crushers and pulverizers where rocks are smashed. They protect pipes bring rough slurries. They are excellent for follower blades and real estates in power plants. Fly ash erodes metal rapidly. They function well in concrete plants as well. Clinker and basic materials are highly rough. Anywhere wear is a significant trouble, these blocks provide a long lasting shield. They maintain equipment running much longer. They lower operating expenses considerably.

Company Profile

Alumina Technology Co., Ltd,. We focus on the research and development, production and sales of alumina products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2005, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Alumina Boat, Alumina Crucible, Alumina Dish, Alumina Foam Filter, Alumina Plate, Alumina Rod, Alumina Bar, Alumina Balls, Filter Alumina, Nano Alumina Powder, Spherical Alumina Powder, ect. please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Long Service Life Alumina Ceramic Block Bonded to Mild Steel Backing Plate with Rubber matrix

What exactly is this product?
It’s a tough ceramic block made of alumina. This block sticks firmly to a mild steel plate. A rubber layer bonds them together. This combination creates an extremely hard, wear-resistant surface. The steel backing provides solid support.

Why won’t the ceramic block just fall off?
The rubber matrix is the key. It holds the ceramic block tightly onto the steel plate. This rubber layer absorbs stress. It prevents the hard ceramic from cracking loose under impact or vibration. The bond is very strong and flexible.

How do you install these plates?
Installation is straightforward. You bolt or weld the mild steel backing plate directly onto your equipment. The steel plate has pre-drilled holes. This makes attaching it simple. Ensure the ceramic surface faces the wear area. Proper mounting is crucial for best performance.

How long will these plates actually last?
They last significantly longer than regular steel plates. Alumina ceramic is extremely hard. It resists abrasion far better than metal. The tough ceramic surface wears down slowly. This translates to years of reliable service in harsh conditions. You replace linings much less often.

Are these plates worth the cost?
Yes, they save money over time. Their long life means less downtime for replacements. You spend less on new linings and labor. Reduced maintenance costs add up quickly. The initial investment pays off through extended service life and lower operating expenses.

(Long Service Life Alumina Ceramic Block Bonded to Mild Steel Backing Plate with Rubber matrix)