Overview of 60ppi Ceramic Foam Filter Silicon Carbide/Zirconia/Alumina Honeycomb Filter

60ppi Ceramic Foam Filter Silicon Carbide/Zirconia/Alumina Honeycomb Filter is advanced porous structures made from high-purity aluminum oxide (Al₂O₃). Designed for molten metal filtration, they effectively remove slag, oxides, and non-metallic inclusions, ensuring cleaner and higher-quality castings in aluminum, iron, steel, and other metal alloys.

Key Features of 60ppi Ceramic Foam Filter Silicon Carbide/Zirconia/Alumina Honeycomb Filter

High-Temperature Resistance – Stable up to 1700°C, ideal for molten metal applications.

Uniform Porosity (10-100 PPI) – Customizable pore sizes for efficient impurity removal.

Excellent Thermal Shock Resistance – Withstands rapid temperature changes without cracking.

High Mechanical Strength – Durable under extreme casting conditions.

Chemical Inertness – Resists corrosion from molten metals and fluxes.

(60ppi Ceramic Foam Filter Silicon Carbide/Zirconia/Alumina Honeycomb Filter)

Specification of 60ppi Ceramic Foam Filter Silicon Carbide/Zirconia/Alumina Honeycomb Filter

This ceramic foam filter handles molten metal cleaning. Its pore density is 60 pores per inch. This 60ppi rating means very fine pores. Small pores trap tiny impurities effectively. You get cleaner metal castings. The material combines silicon carbide, zirconia, and alumina. Silicon carbide resists high heat well. Zirconia adds toughness against thermal shock. Alumina provides good chemical stability. This mix withstands harsh molten aluminum or iron. The honeycomb structure gives strong filtering action. Metal flows smoothly through the channels. Trapped dirt stays inside the filter body. This prevents defects in your final product. Cleaner metal means fewer casting flaws. You see less porosity and fewer inclusions. This filter works well for demanding jobs. Use it for automotive parts like wheels. Use it for critical aerospace components. Use it for high-quality architectural pieces. The filter removes oxides and slag particles efficiently. It also captures smaller inclusions effectively. This improves the metal’s mechanical properties. Your castings become stronger and more reliable. Consistent filtration reduces scrap rates. You save money on wasted material. Production runs become more predictable. The filter maintains its shape under high temperatures. It won’t collapse during pouring. This ensures stable filtration performance. Metal flow stays consistent throughout the cast. You achieve uniform quality across all parts. The robust material handles thermal cycling well. Filters last longer in repeated use. You get more casts per filter unit. This lowers your overall filtration costs. Testing confirms high removal efficiency. It also shows good mechanical strength. The 60ppi ceramic foam filter is a proven solution. It delivers cleaner metal for superior castings.

(60ppi Ceramic Foam Filter Silicon Carbide/Zirconia/Alumina Honeycomb Filter)

Applications of 60ppi Ceramic Foam Filter Silicon Carbide/Zirconia/Alumina Honeycomb Filter

60ppi ceramic foam filters made from silicon carbide, zirconia, and alumina tackle tough problems in metal casting. These honeycomb filters are strong. They handle extreme heat in molten metal streams very well. Foundries use them constantly. They fit right into gating systems before the metal enters the mold cavity. Their main job is cleaning the liquid metal. They catch solid junk like sand, slag, and oxides floating around. This junk ruins castings if it gets through. The tiny 60 pores per inch structure traps even very small particles effectively.

This cleaning step is vital for many industries. Automotive makers need super clean engine blocks and transmission parts. Aerospace demands flawless turbine blades and structural pieces. Any defect can cause failure. These filters stop those defects. They ensure the final metal part has the right strength and looks good. Using them means fewer scrapped parts. Factories save money on wasted metal and extra work. Production lines run smoother without constant stoppages for quality issues.

The materials themselves are key. Silicon carbide offers great thermal shock resistance. Zirconia adds extra toughness against wear and tear. Alumina brings chemical stability against reactive metals. The honeycomb shape gives lots of surface area inside without blocking the metal flow too much. Metal still moves through steadily. The filter doesn’t slow production down. It just cleans as it flows. Foundry workers appreciate filters that last longer. They don’t need changing as often as cheaper options. Less downtime means more castings made per shift. The result is consistently better metal parts.

Company Profile

Alumina Technology Co., Ltd,. We focus on the research and development, production and sales of alumina products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2005, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Alumina Boat, Alumina Crucible, Alumina Dish, Alumina Foam Filter, Alumina Plate, Alumina Rod, Alumina Bar, Alumina Balls, Filter Alumina, Nano Alumina Powder, Spherical Alumina Powder, ect. please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 60ppi Ceramic Foam Filter Silicon Carbide/Zirconia/Alumina Honeycomb Filter

What is a 60ppi ceramic foam filter?
It traps impurities in molten metal before casting. Think of it like a very fine sponge made from special heat-resistant ceramics. The 60ppi number means it has 60 pores per linear inch. This controls how finely it filters.

Why use 60ppi specifically?
60ppi offers a good balance. It catches smaller particles well. But it doesn’t slow down the metal flow too much. You get cleaner metal without causing casting problems like incomplete molds. It works for many common casting alloys.

What’s the difference between Silicon Carbide, Zirconia, and Alumina?
These are the ceramic materials. Each handles heat and chemicals differently. Silicon Carbide is very tough and lasts longest under extreme heat. Zirconia resists erosion from reactive metals best. Alumina is a strong, reliable choice often used for aluminum casting. Pick the material that matches your metal and furnace conditions.

How do you use these honeycomb filters?
Place the filter in the filter box within your gating system. The molten metal flows directly through it. The ceramic structure catches oxides, slag, and other junk. You need the right size filter for your metal flow rate. Secure it properly so metal doesn’t go around it.

What benefits do these filters provide?
They make cleaner castings. You get fewer defects caused by inclusions. This means less scrap metal and fewer rejected parts. Surface finish improves. Mechanical properties of the final casting are often better. The filters are cost-effective for improving quality.

(60ppi Ceramic Foam Filter Silicon Carbide/Zirconia/Alumina Honeycomb Filter)