Overview of Customized Metal Mesh Honeycomb Alumina Ceramic Foam Filter Plate

Customized Metal Mesh Honeycomb Alumina Ceramic Foam Filter Plate is advanced porous structures made from high-purity aluminum oxide (Al₂O₃). Designed for molten metal filtration, they effectively remove slag, oxides, and non-metallic inclusions, ensuring cleaner and higher-quality castings in aluminum, iron, steel, and other metal alloys.

Key Features of Customized Metal Mesh Honeycomb Alumina Ceramic Foam Filter Plate

High-Temperature Resistance – Stable up to 1700°C, ideal for molten metal applications.

Uniform Porosity (10-100 PPI) – Customizable pore sizes for efficient impurity removal.

Excellent Thermal Shock Resistance – Withstands rapid temperature changes without cracking.

High Mechanical Strength – Durable under extreme casting conditions.

Chemical Inertness – Resists corrosion from molten metals and fluxes.

(Customized Metal Mesh Honeycomb Alumina Ceramic Foam Filter Plate)

Specification of Customized Metal Mesh Honeycomb Alumina Ceramic Foam Filter Plate

Right here’s the item description for the Personalized Steel Mesh Honeycomb Alumina Porcelain Foam Filter Plate:

This filter plate is made from alumina ceramic. It has a special foam framework. The structure appears like a honeycomb. Metal mesh strengthens it. This mix creates a strong filter. It’s created for filtering molten metals. You can customize it for particular requirements.

The alumina ceramic material takes care of severe warm well. It withstands chemical deterioration. It does not easily wear down. This makes it dependable for tough jobs. The open foam structure regulates porosity. Porosity decides how much metal moves with. It also catches contaminations efficiently. Various pore sizes are offered. You pick the dimension based upon your steel kind. You pick it based upon the pollutants you require to eliminate.

The metal mesh backing includes vital stamina. It supports the ceramic foam during use. This protects against breaking or damaging. The honeycomb layout enhances surface area. More surface area implies better purification. It captures much more undesirable particles. This causes cleaner, higher quality metal spreadings.

We make these plates to fit your exact demands. You specify the dimensions. You define the density. You define the exact pore dimension needed. You define the required metal mesh type. This ensures a best fit for your equipment. It makes certain peak performance for your process. Installment is simple. It operates in numerous filter boxes and systems. It takes care of light weight aluminum, copper, bronze, and various other non-ferrous metals.

Using this filter plate improves steel top quality substantially. It removes oxides. It gets rid of additions. It removes various other unsafe particles. Cleaner steel implies fewer problems in end products. It implies much better mechanical properties. Home plate lasts a long period of time. It holds up against thermal shock well. This conserves cash on substitutes. It lowers downtime. It makes your steel casting procedure more efficient general.

(Customized Metal Mesh Honeycomb Alumina Ceramic Foam Filter Plate)

Applications of Customized Metal Mesh Honeycomb Alumina Ceramic Foam Filter Plate

This filter plate incorporates steel mesh with honeycomb alumina ceramic foam. It catches contaminations properly in molten metal streams. Shops utilize it commonly. It enhances the quality of metal spreadings substantially. The steel mesh provides strong assistance. The ceramic foam supplies exceptional filtering. With each other they stop undesirable particles well.

It works for lots of steels. Aluminum casting benefits substantially. Steel handling uses it also. Copper and other alloys see renovations. The filter rests inside the heater spout or launder. Molten metal streams through it. Slag, oxides, and various other particles get captured inside the foam framework. Cleaner metal streams into the mold. This leads to fewer issues later on.

Modification is essential. You can select the shapes and size. Various pore dimensions target particular pollutant types. Thicker plates deal with even more circulation. Thinner plates fit tighter rooms. The steel mesh type can change. This depends upon the metal temperature and chain reaction dangers. The honeycomb framework adds toughness. It prevents breaking under thermal tension. Heats are no problem.

The primary goal is cleaner steel. This filter plate achieves that dependably. It lowers porosity in last cast parts. Surface surface gets smoother. Mechanical homes come to be a lot more consistent. You get less rejected parts. This saves money with time. Production effectiveness increases. Less revamp is needed. Operators see the difference swiftly.

It handles high flow prices well. The open honeycomb design lessens circulation limitation. Pressure drop remains low. Metal fills up molds effectively. Downtime for filter adjustments minimizes. The plate lasts longer than less complex ceramic filters. Upkeep becomes simpler. Shops appreciate the integrity.

Company Profile

Alumina Technology Co., Ltd,. We focus on the research and development, production and sales of alumina products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2005, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Alumina Boat, Alumina Crucible, Alumina Dish, Alumina Foam Filter, Alumina Plate, Alumina Rod, Alumina Bar, Alumina Balls, Filter Alumina, Nano Alumina Powder, Spherical Alumina Powder, ect. please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Customized Metal Mesh Honeycomb Alumina Ceramic Foam Filter Plate

What exactly is this filter plate?
It’s a special filter for metal casting. It cleans liquid metal before casting. The main part is porous alumina ceramic foam shaped like honeycomb. This gives lots of surface area. A strong metal mesh reinforces the ceramic. The whole thing is customized for your specific casting machine and needs.

Why use this metal mesh honeycomb filter?
It traps junk in the molten metal very well. Junk includes oxides, slag bits, and other unwanted stuff. Catching this junk makes the final cast metal part much stronger. It also reduces flaws like holes or cracks. Better metal quality means fewer bad parts and less waste. The metal mesh makes the filter tougher and longer lasting.

Can you really customize it for my factory?
Yes, absolutely. That’s a key point. We don’t just sell standard sizes. We make the filter to fit your exact requirements. Tell us the dimensions your casting line needs. Tell us the pore size needed for your metal type. Tell us the metal mesh type and thickness you prefer. We build it precisely for your setup.

How does it work in the casting process?
You place the filter plate in the filter box within your casting system. As the liquid metal flows through, it enters the honeycomb structure. The tiny pores in the ceramic foam act like a sieve. They catch the solid impurities suspended in the metal. The clean metal flows out the other side into the mold. The metal mesh backing provides crucial support against the metal flow pressure.

Why pick this over other ceramic filters?
The honeycomb design plus metal mesh offers big advantages. The honeycomb gives much more filtering area than simple foam blocks. More area means better cleaning without slowing metal flow too much. The metal mesh reinforcement is vital. It prevents the ceramic from cracking under high flow or thermal shock. This combination means better filtration and a filter that lasts longer. Custom sizing ensures perfect fit and performance in your specific operation.

(Customized Metal Mesh Honeycomb Alumina Ceramic Foam Filter Plate)