Overview of Reticulated Alumina Ceramic Foam Filter Plate for Aluminum Casting

Reticulated Alumina Ceramic Foam Filter Plate for Aluminum Casting is advanced ceramic components made from high-purity aluminum oxide (Al₂O₃), known for their exceptional hardness, thermal stability, and corrosion resistance. These plates are widely used in demanding industries such as electronics, aerospace, semiconductor manufacturing, and high-temperature furnace applications due to their superior electrical insulation and wear-resistant properties.

Key Features of Reticulated Alumina Ceramic Foam Filter Plate for Aluminum Casting

High Thermal Resistance ：Withstands extreme temperatures up to 1600°C.

Excellent Electrical Insulation：Ideal for electronic substrates & insulators.

Superior Mechanical Strength：High hardness & wear resistance for long-lasting performance.

Chemical & Corrosion Resistance：Resists acids, alkalis, and harsh environments.

Customizable：Available in various sizes, thicknesses, and purity levels (96%-99.9%).

(Reticulated Alumina Ceramic Foam Filter Plate for Aluminum Casting)

Specification of Reticulated Alumina Ceramic Foam Filter Plate for Aluminum Casting

Here’s the specification material for the Reticulated Alumina Porcelain Foam Filter Plate:

This filter plate cleans up molten light weight aluminum. It gets rid of strong pollutants. These pollutants trigger issues in actors parts. The filter uses an unique foam framework. This framework has many connected pores. It appears like a sponge made from ceramic. The product is high-purity alumina. Alumina deals with extreme warmth extremely well. It endures the heats of liquified aluminum.

The filter works by trapping particles. Contaminations get captured inside the pore network. Tidy metal streams via. This results in higher quality castings. You get fewer additions and openings. Surface surface boosts. Mechanical residential or commercial properties become much more dependable. Form life usually raises also.

Standard pore sizes are readily available. Typical options are 10, 20, 30, 40, and 50 PPI. PPI suggests pores per inch. A reduced PPI number indicates larger pores. A greater PPI number implies smaller pores. Select the PPI based upon your steel top quality requirements. Smaller sized pores catch finer bits. Larger pores deal much less resistance to metal flow.

Regular plate sizes fit usual shop equipment. Dimensions like 305x305mm, 330x330mm, and 381x381mm are common. Thickness is typically 50mm. Customized sizes are possible. Home plates are strong enough for dealing with. They withstand thermal shock throughout pre-heating and metal contact. They keep stamina at casting temperatures.

Manufacturing involves reproducing polymer foam. The polymer design template obtains covered in ceramic slurry. Then it obtains terminated at really high heat. This burns out the polymer. It sinters the alumina ceramic. The outcome is a solid, permeable ceramic structure. This process develops the open, reticulated network. The filter plate awaits use. Mount it in your wash or filter box. Preheating is important before metal get in touch with. This avoids thermal shock. It ensures the filter functions appropriately. Using this filter boosts your spreading top quality. It conserves cash with time. It does the job successfully.

(Reticulated Alumina Ceramic Foam Filter Plate for Aluminum Casting)

Applications of Reticulated Alumina Ceramic Foam Filter Plate for Aluminum Casting

Reticulated alumina ceramic foam filter plates clean molten light weight aluminum. They get rid of dangerous impurities. These impurities harm the last cast metal components. The filter is made from alumina oxide. It has a sponge-like open-cell structure. This structure produces many turning pathways. Molten light weight aluminum streams with these pathways. Strong impurities obtain entraped inside. Oxides, incorporations, and various other fragments stick to the ceramic wall surfaces. Cleaner metal drains the opposite.

Making use of these filters boosts aluminum high quality considerably. The cast metal has less defects. Parts become more powerful and much more trustworthy. Surface area surface looks far better. Much less ditch metal is generated. This conserves money. The filters manage the severe warm of molten aluminum extremely well. They do not thaw or break down. Their framework remains stable. Molten metal moves via consistently. Manufacturing speeds stay high.

Shops count on these filters. Automotive component makers use them. Aerospace business require them for important elements. Electronics suppliers utilize filtered light weight aluminum for housings. The filters benefit several light weight aluminum alloys. They are placed inside the steel transfer system. Usual places remain in wash systems or directly in the casting mold sprue. Operators position the filter where steel flows prior to the mold dental caries. Proper installment is essential. The filter has to fit firmly. Leaks around the filter cause problems. The filter size and pore density are picked based on the spreading task. Various work require different filtering degrees.

Company Profile

Alumina Technology Co., Ltd,. We focus on the research and development, production and sales of alumina products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2005, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Alumina Boat, Alumina Crucible, Alumina Dish, Alumina Foam Filter, Alumina Plate, Alumina Rod, Alumina Bar, Alumina Balls, Filter Alumina, Nano Alumina Powder, Spherical Alumina Powder, ect. please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Reticulated Alumina Ceramic Foam Filter Plate for Aluminum Casting

Here are 5 FAQs about Reticulated Alumina Ceramic Foam Filter Plates for Aluminum Casting:

What does this filter plate do?
It cleans molten aluminum. It traps solid impurities like oxides and slag. It also removes gas bubbles. This makes the final cast metal much cleaner and stronger.

How does it actually work?
The filter has a sponge-like open-pore structure. Molten aluminum flows through these tiny pores. The impurities get caught inside the network. The clean metal flows out the bottom into the mold. It acts like a very fine sieve.

Why pick this over other filter types?
This ceramic foam offers high filtration efficiency. Its special structure traps very small particles. It handles high metal flow rates well. It also resists thermal shock from the hot metal much better than some alternatives. It stays strong.

How do I use it correctly?
Place the filter plate securely in the filter box within your casting system. Make sure it fits snugly to prevent metal bypass. Preheat it properly before the molten metal hits it. This stops cracking. Ensure the metal flows smoothly through the entire filter surface.

How long does one filter plate last?
Typically, one plate filters one batch or “pour” of aluminum. It gets saturated with trapped impurities during use. Trying to reuse it risks breaking it. Reusing it also risks releasing trapped dirt back into the clean metal. Replace it for each casting cycle.

(Reticulated Alumina Ceramic Foam Filter Plate for Aluminum Casting)