Overview of Factory Direct s Foam Ceramic Filter Cast Steel Metal Filter Industrial Alumina Zirconia Silicon Carbide Filter

Factory Direct s Foam Ceramic Filter Cast Steel Metal Filter Industrial Alumina Zirconia Silicon Carbide Filter is advanced porous structures made from high-purity aluminum oxide (Al₂O₃). Designed for extreme temperature (up to 1600°C) and chemical resistance, they provide efficient filtration of molten metals, gases, and aggressive fluids in industries like metallurgy, chemical processing, and environmental engineering.

Key Features of Factory Direct s Foam Ceramic Filter Cast Steel Metal Filter Industrial Alumina Zirconia Silicon Carbide Filter

High-Temperature Stability – Withstands up to 1600°C without structural degradation
Controlled Porosity – Precise pore sizes (10-1000µm) for tailored filtration efficiency
Exceptional Chemical Resistance – Resists acids, alkalis and corrosive media
High Mechanical Strength – Maintains integrity under pressure and thermal cycling
Customizable Shapes & Sizes – Available in discs, tubes, and complex geometries

(Factory Direct s Foam Ceramic Filter Cast Steel Metal Filter Industrial Alumina Zirconia Silicon Carbide Filter)

Specifications of Factory Direct s Foam Ceramic Filter Cast Steel Metal Filter Industrial Alumina Zirconia Silicon Carbide Filter

Manufacturing facility straight foam ceramic filters deal with difficult metal casting work. These commercial filters catch contaminations in molten steel and various other steels. They make certain cleaner castings with fewer issues. You get high-performance filtration without intermediaries. Our filters come in 3 primary products. Alumina zirconia filters supply fantastic thermal shock resistance. Silicon carbide filters last much longer under extreme warm. Both types deal with hostile metal alloys well.

Pick from basic pore sizes. We carry 10, 20, and 30 pores per inch (PPI). The 10 PPI filters work best for heavy slag removal. The 20 PPI is a great well-rounded option. The 30 PPI provides the finest purification for essential components. Dimensions cover common foundry needs. Supply measurements range from 50mm x 50mm as much as 300mm x 300mm. Custom dimensions are also feasible. Inquire about your particular needs.

These filters withstand intense warmth. Operating temperature levels get to 1700 ° C (3092 ° F) easily. They stand up to splitting from sudden temperature level adjustments. This thermal security is essential for continual spreading. The open-cell foam framework catches additions efficiently. It allows clean steel circulation through efficiently. Anticipate decreased scrap prices and far better surface finishes on your castings. The inflexible ceramic framework stands up under metal pressure. It won’t collapse during putting. Constant efficiency set after set is essential. Our factory control ensures reputable top quality.

(Factory Direct s Foam Ceramic Filter Cast Steel Metal Filter Industrial Alumina Zirconia Silicon Carbide Filter)

Applications of Factory Direct s Foam Ceramic Filter Cast Steel Metal Filter Industrial Alumina Zirconia Silicon Carbide Filter

Factory straight foam ceramic filters tackle a significant migraine in steel casting: unwanted junk caught inside the last steel piece. Tiny bits of slag, sand, or oxides weaken the steel, trigger turns down, and wreck surface area coating. These filters act like a super-fine sieve right inside the mold and mildew. Molten steel streams via their open, sponge-like framework. The tiny pores grab and hold strong impurities. Tidy metal travels through into the casting tooth cavity. This simple action drastically reduces flaws. You obtain stronger, more dependable actors steel parts. Surface top quality enhances considerably, saving time and money on ending up work.

Various spreading work need various filter staminas. Alumina ceramic filters handle most common steel qualities well. They stand up to the warm and deal good purification at a strong worth. Zirconia ceramic filters tip up for harder tasks. They deal with greater pouring temperatures and extra aggressive steel chemistries without breaking down. Silicon carbide ceramic filters are the sturdy choice. They stand out under severe heat and offer exceptional thermal shock resistance. Shops select the filter material matching their certain steel type and putting conditions.

The applications cover a wide variety. Steel shops utilize them for crucial components like pump bodies, shutoff housings, and heavy equipment parts. Financial investment casters rely on them for facility, high-precision steel shapes. Continuous casting operations employ them to tidy metal streams going into the mold. Anywhere tidy, defect-free steel is vital, these ceramic foam filters deliver. They set up straight in the gating system, the path the molten metal takes into the mold tooth cavity. Placement is critical for maximum performance. Appropriate sizing ensures excellent steel flow without choking the system.

Company Profile

Alumina Technology Co., Ltd,. We focus on the research and development, production and sales of alumina products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2005, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Alumina Boat, Alumina Crucible, Alumina Dish, Alumina Foam Filter, Alumina Plate, Alumina Rod, Alumina Bar, Alumina Balls, Filter Alumina, Nano Alumina Powder, Spherical Alumina Powder, ect. please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Factory Direct s Foam Ceramic Filter Cast Steel Metal Filter Industrial Alumina Zirconia Silicon Carbide Filter

Here are 5 common questions about Factory Direct’s Foam Ceramic Filters for cast steel:

What materials are your foam ceramic filters made from?
We offer three main materials: alumina, zirconia, and silicon carbide. Each material suits different metal casting needs. Alumina provides good performance for many common steel grades. Zirconia handles extreme temperatures and aggressive alloys best. Silicon carbide offers excellent thermal shock resistance. Choose the material matching your specific molten metal conditions.

Why should I use a ceramic foam filter?
These filters trap harmful inclusions in your molten metal. Impurities like slag, oxides, and loose sand grains cause defects in the final casting. Removing them improves metal quality significantly. You get cleaner castings with fewer problems like porosity or cracks. Better metal flow happens too. This means higher yields and less scrap.

What temperature can these filters withstand?
Our filters handle very high heat. Alumina filters work reliably up to about 1700°C. Zirconia filters withstand even higher temperatures, over 1750°C. Silicon carbide filters are also strong against high heat. They resist thermal shock well during sudden temperature changes. Always pick a filter rated above your pouring temperature.

What sizes and shapes do you offer?
We provide many sizes and shapes. Common shapes are square, rectangle, round, and custom profiles. Standard sizes range from small 50mm x 50mm up to large 500mm x 500mm panels. Thickness varies too, typically 10mm to 50mm. Tell us your launder system dimensions. We can supply filters fitting your exact setup.

How do I handle and install these filters?
Handle the filters carefully before use. They are brittle. Avoid dropping them or causing impacts. Store them in a dry place. Install the filter securely in the filter box or gating system. Make sure it fits snugly without gaps. Pre-heat the filter properly before pouring molten metal over it. This prevents thermal shock damage. Follow standard foundry safety procedures always.

(Factory Direct s Foam Ceramic Filter Cast Steel Metal Filter Industrial Alumina Zirconia Silicon Carbide Filter)