Overview of Silicon Carbide Zirconia Alumina Ceramic Foam Filter Industrial Ceramic Plates for Metal Casting Welding Cutting Bending

Silicon Carbide Zirconia Alumina Ceramic Foam Filter Industrial Ceramic Plates for Metal Casting Welding Cutting Bending is advanced porous structures made from high-purity aluminum oxide (Al₂O₃). Designed for extreme temperature (up to 1600°C) and chemical resistance, they provide efficient filtration of molten metals, gases, and aggressive fluids in industries like metallurgy, chemical processing, and environmental engineering.

Key Features of Silicon Carbide Zirconia Alumina Ceramic Foam Filter Industrial Ceramic Plates for Metal Casting Welding Cutting Bending

High-Temperature Stability – Withstands up to 1600°C without structural degradation
Controlled Porosity – Precise pore sizes (10-1000µm) for tailored filtration efficiency
Exceptional Chemical Resistance – Resists acids, alkalis and corrosive media
High Mechanical Strength – Maintains integrity under pressure and thermal cycling
Customizable Shapes & Sizes – Available in discs, tubes, and complex geometries

(Silicon Carbide Zirconia Alumina Ceramic Foam Filter Industrial Ceramic Plates for Metal Casting Welding Cutting Bending)

Specifications of Silicon Carbide Zirconia Alumina Ceramic Foam Filter Industrial Ceramic Plates for Metal Casting Welding Cutting Bending

Silicon Carbide Zirconia Alumina Ceramic Foam Filters are necessary for tidy steel spreading. These commercial ceramic plates eliminate slag and impurities from liquified metal. They work with aluminum, steel, iron, copper alloys. Tidy steel suggests less problems in your last actors parts.

These filters are unbelievably difficult. They deal with severe warmth, as much as 1700 ° C (3092 ° F). This warm resistance is important for steel spreading procedures. The product additionally deals with abrupt temperature level changes well. You won’t get splits from thermal shock.

The ceramic foam framework is key. Pores catch impurities while allowing tidy metal circulation through. Pore sizes are essential. Usual alternatives are 10 PPI, 20 PPI, 30 PPI. Select the right pore dimension for your steel and application. Smaller pores catch finer pollutants.

Density and porosity are balanced. The filters are light however solid. This toughness stands up to the stress of molten steel circulation. Good leaks in the structure ensures smooth steel circulation without clog. You get effective filtration without slowing down manufacturing.

Criterion plate dimensions are sensible. We make them from 50x50mm approximately 500x500mm. Density is generally 22mm or 25mm. Custom-made sizes are feasible if needed. The form is a basic flat plate for simple installment in filter boxes or gating systems.

These plates are ready for demanding commercial use. They are dimensionally stable. They withstand chemical strike from liquified steels and slags. This resilience provides long life span. You conserve cash on replacements.

Beyond spreading, these durable ceramic plates offer other hot processes. They are useful in welding components needing warm resistance. They operate in high-temperature reducing procedures. They work in steel bending configurations. Their strength and thermal properties are important possessions.

(Silicon Carbide Zirconia Alumina Ceramic Foam Filter Industrial Ceramic Plates for Metal Casting Welding Cutting Bending)

Applications of Silicon Carbide Zirconia Alumina Ceramic Foam Filter Industrial Ceramic Plates for Metal Casting Welding Cutting Bending

These ceramic foam filters clean molten steel. They eliminate contaminations prior to casting. They are made from silicon carbide, zirconia, and alumina. This mix is really solid. It takes care of extreme warmth well. It resists abrupt temperature modifications. This is important in metal job.

Foundries utilize these plates daily. Employees position them in gating systems. Molten metal flows via the filter. The foam framework traps slag and oxides. Cleaner metal goes into the mold and mildew. This prevents flaws in cast components. Much less scrap means lower costs. Much better metal flow improves casting top quality. The filters last numerous pours. They conserve money with time.

Welding benefits too. The ceramic plates shield nearby areas. They absorb extreme welding warmth. This protects against bending on thin areas. They shield crucial surface areas from spatter. Employees position them close to the weld area. They handle the stimulates and warmth easily.

Cutting and flexing operations need assistance. These ceramic plates supply it. They hold hot metal securely throughout plasma or laser cutting. The warm doesn’t damage them. They provide steady backing for bending presses. Hot metal flexes efficiently versus their surface. No sticking or noting takes place. Home plates hold up against constant mechanical anxiety. They provide reliable performance change after change.

Company Profile

Alumina Technology Co., Ltd,. We focus on the research and development, production and sales of alumina products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2005, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Alumina Boat, Alumina Crucible, Alumina Dish, Alumina Foam Filter, Alumina Plate, Alumina Rod, Alumina Bar, Alumina Balls, Filter Alumina, Nano Alumina Powder, Spherical Alumina Powder, ect. please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Silicon Carbide Zirconia Alumina Ceramic Foam Filter Industrial Ceramic Plates for Metal Casting Welding Cutting Bending

People ask questions about silicon carbide zirconia alumina ceramic foam filters. We answer the top five here.

Question one: Why pick these filters for metal casting?
These filters trap impurities in molten metal. They stop slag and oxides. Cleaner metal flows into your molds. You get fewer defects in cast parts. Quality improves. Reject rates drop. Production costs fall.

Question two: How hot can these filters handle?
They handle extreme heat. Silicon carbide and zirconia alumina have high melting points. They work in aluminum, iron, steel foundries. Thermal shock resistance is strong. Sudden temperature changes won’t crack them easily. They last through tough conditions.

Question three: What pore sizes exist? Why does size matter?
Filters come in different pore sizes. Common sizes are 10 PPI, 20 PPI, 30 PPI. PPI means pores per inch. Smaller pores catch finer impurities. Bigger pores allow faster metal flow. Choose the size matching your metal type and required cleanliness. Ask us for the best fit.

Question four: How do I install the filter plate?
Place the filter plate in the gating system. Put it between the sprue and runner. Secure it properly. Make sure molten metal flows straight through it. No bypassing. Pre-heating the filter is smart. It prevents thermal shock. Follow foundry guidelines for best results.

Question five: How long do these filters last?
They last one casting cycle. They are consumable products. Extreme heat and chemical wear degrade them. Reuse is not possible. They break down during casting. Plan to use a new filter each pour. Consistent quality needs fresh filters every time. Handle them carefully before use. Chips or cracks reduce effectiveness.

(Silicon Carbide Zirconia Alumina Ceramic Foam Filter Industrial Ceramic Plates for Metal Casting Welding Cutting Bending)